High-efficiency machining solution for new energy vehicle drive motor shafts

2023-08-04

Drive motor shafts are subjected to alternating stresses such as torsion, shear, tension, compression, and impact during operation, and are subjected to large loads and torques. At present, other high hardness materials such as 20CrMnTiH materials are commonly used in the manufacture of motor shafts. In addition, the connecting parts at both ends of the shaft body need to be heat-treated to meet the requirements.


驱动电机轴加工


WSS offers turning, milling and holemaking tools for the complete machining of motor shafts with higher stability and reliability, which not only meets the high dimensional precision requirements for oil-filled holes, keyways and shallow holes in motor shafts, but also provides high surface quality after CBN hard turning.


Processing before heat treatment:



注油孔加工——麻花钻


Oil Filling Hole Processing

twist drill


Tool Features:

Polished chipformer surface for enhanced chip evacuation

High reliability and reduced burrs

High drilling efficiency and process stability



孔加工——浅孔钻、皇冠钻


Hole Processing

Shallow hole drilling

Crown drilling


Tool Features:

High drilling efficiency, low cost per hole

Good chipbreaking performance, smooth chip removal, no tangling of the toolholder

Internal cooling channels for efficient cooling and lubrication

Easy and quick tool tip change, short downtime



Heat-treated post-processing:


键槽加工——立铣刀:键槽热后铣削加工


Keyway machining

End Mills

Keyway Hot Post Milling

 

Tool Features:

Suitable for milling hardened high hardness steels

High metal removal rate

High milling surface quality



热后车削——CBN车削加工


Turning after heat

CBN Turning

 

Tool Features:

Better chipping resistance for coated tools

Intermittent turning of end faces with high surface quality

Achieve higher line speed turning, higher machining efficiency



More on-site solutions:


For roughing and finishing of motor shafts after heat treatment. WSS has a line of CBN tools with consistent machining performance and longer life.


WNGA080408标准刀具粗加工切深1mm内孔

WNGA080408 Standard tool for roughing 1mm bore depth of cut


CCGW060204标准刀具精加工内孔

CCGW060204 Standard Tool Finishing Bore


VNGA160404标准刀具加工外圆
VNGA160404标准刀具

VNGA160404 Standard tool for machining external cylinders