When our customer, a gasoline engine company processes the
camshaft bore, the aluminum chips generated during the process continuously wrap
around the tool arbor and cause tool damage. The damaged tool can cause
scratches on the bore wall, which greatly affects the quality of the processed
product
In order to avoid tool breakage caused by aluminum chips
during machining, we need to optimize the design of the tool. We added a chip
breaker on the position of PCD cutting edge. The chip breaker is not only
functional as an additional deformation to the chips, but also has an important
influence on the shape and the breaking of the chips. In the cutting process,
the different shapes and sizes of the chip breakers and the inclination angle
between the chip breaker and the main cutting edge can be used to control the
curling and breaking of the chips. This is a key technology to ensure the processing
quality and improve production efficiency in mechanical processing, especially
in automated production
WSS has
accumulated a lot of valuable experience in the optimization of tool
applications, and is committed to continuous improvement of tools and improved
tool applications. With over a decade professional research and practice in
tool application and optimization, we have mature technology to improve the
tool considering the individual circumstances for our customers
WSS uses the
DMG MORI LASERTEC 20 laser device to achieve a perfect cutting edge without
gaps and geometric shaping of complex cutting edges. As a result, our products
with chip breaker offer unique advantages in processing and good processing
performance. In response to the problems arising from the processing under
different conditions, WSS is fully committed to helping customers solve on-site
processing problems and has now reached customer requirements