With the continuous development of automotive power systems, the processing requirements for automotive transmissions are becoming more stringent. WSS solutions and tools for gearbox components rely on the practical application and optimization of professional technical teams to provide superior machining solutions for your gearbox components.
Die-cast aluminum has low hardness and good thermal conductivity, but has a low melting point. It is easy to form built-up edge during the cutting process, which aﬀects the dimensional accuracy and surface roughness of the machined parts. WSS PCD tools are a good solution to these problems caused by the properties of die-cast aluminum.
Face milling the housing
Face milling tool with multiple inserts can achieve good chip breaking and removal eﬀect.
Machining the stepped bearing bore
PCD rotary tool has sharp edges and can control the occurrence of adherents such as built-up edge to a minimum.
Tap drilling the housing
PCD thread milling tool ensures the high quality of the thread and high dimension accuracy.
Reaming the housing
PCD reamer has good cutting performance and can signiﬁcantly improve the processing eﬃciency.
Transmission Output/Input Shaft
The shaft parts play the role of transmitting power in the operation of the gearbox. They come in many diﬀerent shapes and forms and need to avoid vibration during machining. WSS CBN grooving and turning inserts can meet the high dimensional tolerance requirements of shaft parts and save you processing costs.
CBN grooving insert has stabile cutting performance and can extend the tool life, therefore reduce the processing costs
CBN grooving insert splining groove can achieve strict dimensional accuracy and better guarantee processing quality
Gears can transform vehicle power into diﬀerent speeds and torques, the processing precision requirement of the gears is also very strict. WSS CBN inserts guarantee good machining quality for the internal, external face and the excircle of the gear.
CBN turning insert processing can reach high surface roughness and boost the process eﬃciency.
CBN turning insert with high precision can meet the strict requirement of the size accuracy of gears.
The engine is the core of automotive power. WSS solutions and tools for aluminum and cast-iron engine parts rely on the practical application of the technical team and are committed to contin-ually optimizing and improving the tool to create better process standards.
The cylinder head manufacturing process is complicated and is an important component of the engine. Its quality will largely aﬀect the performance of the vehicle. WSS face milling cutter and CBN chamfering cutter guarantee the processing quality with stable performance and provide a cost-eﬀective processing solution.
Face milling the cylinder head
WSS face milling tools are equipped with safe holders and robust inserts. High-eﬃciency ﬁnishing face milling signiﬁcantly improves machining eﬃciency.
Fine-machining the valve seat ring
CBN chamfering cutter accurately and
stably processing and smooth machining
the valve seat ring, which ensures the
high-quality surface ﬁnish.
Cylinder Head Housing
The quality of the cylinder head housing plays an important role in the operation of the cylinder head. WSS face milling tool is used to stably ﬁne ﬁnish the plane of the housing, which ensures the surface quality and enhances the processing eﬃciency, creating more value for the customer.
Face milling the cylinder head housing
WSS face milling tool (APKT) can ﬁne machine aluminum alloy parts in high speed, smooth surface milling for excellent surface quality and high feed rates.
The piston is a reciprocating motion part in the cylinder block of the engine. In practical application, piston surface roughness and work piece accuracy have strict processing requirements. The solutions and tools provided by WSS for aluminum alloy piston, which depend on the practical application from professional technical team and continuously optimizing and improving tools to create higher quality process standards.
Grooving the piston ring
WSS CBN external grooving inserts precisely spline the piston surface. The inserts has good cutting control and various sizes to meet diﬀerent processing requirements. Mounted in the cutter, the CBN inserts can groove stably for a long time. This is your cost-eﬀective choice.
Reaming the piston pin bore
WSS PCD reaming tools bring you excellent surface quality and high bore accuracy, eﬀectively reduce vibration and have ﬂexible application. In addition, the rotary boring tools can process piston pin bore with customized and complex shapes, which not only ensures accurate positioning, but also eﬃcient machining throughout the entire process.
Milling the piston top
WSS PCD milling tool of the proﬁling milling process shapes the concave shape of the piston top to suit the formation and combustion requirements of various engine combustion chambers.
The manufacture and processing of automotive wheels has received more and more attention. Nowadays, many manufacturers prefer the beautiful and economical aluminum alloy wheels, hence the structure and processing technology of the wheel hub are more complicated. The solutions and tools provided by WSS rely on the practical application of the professional technical team and are committed to continuously optimize and improve the tool to create a higher quality process standard.
Machining the wheel hub
WSS turning tools have better chip control ability and higher process safety. WSS’s shank with PCD insert for stable machining of the hub surface and high metal removal rate can improve processing eﬃciency and create higher economic beneﬁts for you.
Other Automotive Parts
In addition to the engine, gearbox and wheel hub, a car is also composed by many other essential components, such as air-condition-ing compressors and turbocharger parts. WSS solutions and tools for individual automotive components rely on the practical application of a professional technical team and are committed to continually optimizing and improving the tool to create better process standards.
Air-conditioning Compressor Piston
Air conditioning compressor is the heart of the refrigeration systems and compress, transports refrigerant vapors. The quality of the air conditioning compressor piston is closely related to the cooling eﬀect. WSS PCD ball nose tool can mill easily, cost less and oﬀer excellent surface quality.
The turbocharger system is very complex and needs to cope with high operating pressures, so the corresponding workpiece accuracy and the processing quality are also high. WSS’s processing solutions for the housing, such as external and internal ﬁne-machining with turning inserts are very economical, and the precision machining technology can ensure the successful delivery.